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LACING WINDING FEEDER

An innovative Solution based on the BTSR Control Feeding System

Advanced High Tech Solutions for Coil and Motor Winding Process Control 

LACING WINDING FEEDER represents one of the last innovation of BTSR INTERNATIONAL, a worldwide leading company in the design of high tech solutions and innovation development in a wide variety of industrial sectors.

The first yarn positive feeder

LACING WINDING FEEDER represents a revolutionary new generation YARN Constant Tension Feeding device, unique in terms of functionality and performance, capable of adjusting with utmost accuracy the tension of the yarn during the motor lacing operations.


FEATURES

Yarn constant tension feeding guaranteed

Lacing Winding Feeder is BTSR last generation solution specifically developed for tension monitoring and control during the Motor Winding Lacing operation, and capable to guarantee yarn constant tension feeding in every working condition.

Double closed control loop system (BTSR patent)

Featuring simultaneous dual control on both yarn feeding tension and yarn running speed for a complete tension feeding control along the whole yarn path (from the feeding bobbins to the lacing needle) with a very high resolution measurement capability of the yarn fed amount.

A compact solution for very easy installation

Fully programmable (tension, INC-DEC values, % tolerances, ..) featuring high versatility, all yarns types feeding capability precise meter counter function: Lacing Winding Feeder is the universal solution able to satisfy the most demanding Lacing operators applicative needs.

Pc link web winding software

For Industry 4.0 - Collect uniform data to monitor the entire production, ensuring an homogenous data collection also in case of new and old lacing machines fleet.

BENEFITS

• Production process efficiency maximization

Able to maximize machine speed, thus dramatically reducing at the same time needle breaks, scraps and granting a very fast Return On Investment (ROI).

• Reproducibility

High tech - possibility to store for each articles a program - Easy to reproduce.

• Labour costs minimized

Thanks to the user-friendly programming options and easy and quick machine setup.

• Maintenance costs minimized

Complete absence of wearing out of mechanical parts due to the feeding technology which guarantee absence of parts frictioning / breaking.

• Lacing quality improvement

thanks to the multiple programmable working parameters (such as: Yarn Speed (LFA) – Yarn Tension – Motor Torque – Working phase) and suitable to monitor and adjust in real time any variation of yarn tension.

A Compact Solution

Easy plug & play installation.

The IRIDIUM SENSOR is an high tech optical device which allows a very accurate 3D Wire Profile Analysis

Lacing: Information & Specs

Technical Features

  • Programmable tension range: 0,5 g ÷ 1.000 g (cN) with resolution 1 gram
  • Feeding speed range: 0 ÷ 25 m/s - 0 ÷ 1500 mt/min.
  • Graphic Display: for easy real time working parameters monitoring.
  • Tension profiler function: yarn tension increment/decrement automatic function possible during the working process phases
  • OEM machine computer interface Standard: RS485, Canbus Optional: Profinet, Ethernet IP, EthercatOther on demand
  • Power supply voltage 24VDC
  • Overall Dimensions 286 x 86 x 109 cm.

APPLICATIONS

  • Main Application Processes
  • Single flyer winding (STATOR MOTORS)
  • Needle Winding (BRUSHLESS MOTORS)
  • Double Flyer (ARMATURE MOTORS)


  • Main Manufacturing Sectors
  • Automotive
  • Household Appliances
  • Power tools
  • Transformer industry
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