Iridium - 3D wire quality sensor

ADVANCED WIRE DEFECTS DETECTIONS

Advanced High Tech Solutions for Coil and Motor Winding Process Control

IRIDIUM system consists of a MATRIX TOUCH IRIDIUM terminal and an IRIDIUM sensor.

Iridium is The first 3D wire quality sensor

IRIDIUM sensor represents the latest innovation for an accurate on line quality control and fault analysis during wire processes, such as coil winding, motor winding, enamelling etc.

The IRIDIUM SENSOR is an high tech optical device which allows a very accurate 3D Wire Profile Analysis identifying the occurred faults as well as the quality level of the wire itself during the wire processes.

The IRIDIUM device is an electronic sensor that, thanks to a sophisticated control technique, is extremely precise and allow a very accurate 3D Wire Profile Analysis identifying the occurred faults as well as the quality level of the wire itself.

IRIDIUM: Information & Specs

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IRIDIUM COMPACT DESIGN (50x50x18 mm)

Suitable for multiple applications in tiny spaces.
Robust Compound Aluminum Body.
Extremely Precise Reading Area (6000 x 6000 Μicrons~ 6mm).
3d Wire Profile Analysis (X+y+z).
Direct Wire Diameter Measurement (No Self-learning Cycle).
Ip-67 For Harsh Environments.
Fully Compatible With Matrix Touch And Pc Link Web Software.

IRIDIUM ADVANCED WIRE DEFECTS DETECTIONS

4 TYPE OF WIRE DEFECTS DETECTION
Blister (+)
Enamel cracks (-)
Wire diameter (+ / -)
Missing wire
3D ANALYSIS
Flat & round wires 3D
3D analysis
6 mm visual area

HIGH READING TECHNOLOGY

3D WIRE ANALYSIS (X+Y+Z)

X(10μm)-Y(10μm) – Z (10μm) RESOLUTION
ABSOLUTE WIRE DIAMETER MEASUREMENT
UP TO FOUR CONTROL CHANNELS:
Blister (+)
Enamel cracks (-)
Wire diameter (+ / -)
Missing wire

MINIMUM WIRE SPEED RESOLUTION

0.1 mm @ 100 m / min
1 mm @ 1000 m / min
3 mm @ 3000 m / min
MINIMUM WIRE DIAMETER MEASUREMENT 100 micron (0,1 mm)

PROFILER FUNCTION

DETECT ANY WIRE DIAMETER VARIATION
POSSIBILITY TO SET UP ALARMS IN ORDER TO ALERT AND STOP THE PROCESS IF OVERCOMING LIMIT VALUES

MATRIX TOUCH IRIDIUM TERMINAL

Centralized programming and monitoring is possible thanks to MATRIX TOUCH IRIDIUM controller which will allow to program and control IRIDIUM SENSORS.

APPLICATIONS

Main Application Processes
Wire Process
Main Manufacturing Sectors
Coil Winding
Motor Winding (Insertion Winding - Needle Winding - Segment Winding – Flyer Winding)
Other Wire Processes

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